Torque Specifications And Fasteners

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TORQUE SPECIFICATIONS AND FASTENERS

'Torque Specificatons'
Data related to model year 2000

MAIN TORQUE FIGURES - ENGINE
  Thread x pitch (mm) Nm ± 5% Notes
Head nuts, 2V engines (approach/final) 10 x 1.5 15 / 30 /38 Grease RETINAX - LX 2
Head nuts, 4V engines (approach/final) 10 x 1.5 15 / 30 / 51 Grease RETINAX - LX 2
Timing ring nuts (head / transmission) 15x1 71/61 Use new ring nuts
Flywheel / alternator nut 20x1 186 Engine oil
Crankshaft gear nut 22x1 186  
Clutch nut 20x1 186 Grease RETINAX - LX 2
Timing transmission gear nut 14x1 45  
Spark plugs 12x1.25 20  
Oil plug 22x1.5 45  
Oil cartridge filter no. 44440034A 16x1.5 16  
Oil mesh filter 22x1.5 45  


MAIN TORQUE FIGURES - FRAME
  Thread x pitch (mm) Nm ± 5% Notes
Front wheel nut 25x1.5 63 Grease RETINAX - HDX 2
Front / rear wheel nut (ST) 25x1.5 63/83 Grease RETINAX - HDX 2
Rear wheel nut 16x1.5 72 Grease RETINAX - HDX 2
Rear wheel (748-996) RH nut (wheel) 38x1.5 176 Grease RETINAX - HDX 2
Rear wheel (748-996) LH nut (rear sprocket) 33x1.5 157 Grease RETINAX - HDX 2
Chain tensioning screws 8x1.25 8 Grease RETINAX - HDX 2
Chain eccentric adjuster screws (748-996) 12x1.25 31 -
Rear sprocket retaining nuts 10x1.25 48 -
Head / bottom yoke bolts (748-996) 8x1.25 22/14 -
Head / bottom yoke bolts (ST) 8x1.25 22/20 Grease RETINAX - HDX 2
Head / bottom yoke bolts (M900ie) 8x1.25 22/22 Grease RETINAX - HDX 2
Head yoke bolts (SS) 10x1.5 37 Grease RETINAX - HDX 2
Head / bottom yoke bolts (SS) 8x1.25 23/20 Grease RETINAX - HDX 2
Swing arm pivot pin screws 10x1.5 37 Grease RETINAX - HDX 2
Swing arm pivot pin screw (748-996) 15x1.25 73 Grease RETINAX - HDX 2
Fork lug screws 8x1.25 19 Grease RETINAX - HDX 2
Front brake caliper screws 10x1.5 43 Grease RETINAX - HDX 2
Rear brake caliper screws 8x1.25 25 Grease RETINAX - HDX 2
Engine mounting bolts 10x1.25 44 Grease RETINAX - HDX 2


'Fastener lengths for ST4s including torque specifications'
by dharhay on Yahoo

Category Fastener Location Replace with Qty Stock Description Nm Notes
SUSPENSION Front wheel axle nut
Steering bearing ring nut
Steering stop screw
Steering stop nut
Top triple clamp/steering stem clamp screw
Top triple clamp to fork screw
Bottom triple clamp to forkscrew
Fork bottom end clamp screw
Fork splashguard screw
Fork damper rod bolt
Suspension rocker pivot screw
Suspension rocker pivot nut
Ride height rod joint retaining nut
Ride height rod joint retaining nut
Ride height rod upper screw
Swing arm pivot shaft lock screw
Swing arm pivot shaft lock nut
Chain tensioner adjusting bolt
Chain slide screw
Rear wheel axle nut
Rear sprocket nut
Rear wheel cush drive rubber pin
Shock absorber upper screw
Shock absorber lower screw
Shock absorber lower nut
Shock remote reservoir mounting screw
Shock preload adjustment to bracket screw
Shock preload adjustment to bracket nut
Shock preload adj. bracket to frame nut








BHCS
BHCS















SHCS



1
1
2
2
1
2
4
4
2
2
1
1
1
1
1
2
2
2
6
1
6
6
1
1
1
2
2
2
1 		SPL NUT M25x1.25
SPL NUT M35x1
SSS M8X1.25 x 25
NUT M8x1.25
LHCS M8x1.25 x 25
SHCS M8x1.25 x 25
SHCS M8x1.25 x 30
FHH M8x1.25 x 45
FHH M5x0.8 x 10
SHCS M14x1 x 25
SPL M12xl.5 x 130
SPL NUT M12x1.5
NUT M12x1.5 RH
NUT M12x1.5 LH
SHCS M10x1.25 x 50
SPL M6x1.5 x
NYLOCK FNUT M6x1
FHH M8x1.25 x 90
SPL BHCS M6x1 x 16
SPL M25x1.25
FNUT MI0xl.25
SPL M14x1.5 x 33
SHCS M10xl.25 x 55
SPL M10xl.25 x 82
SPL NUT M10x1.25
LHCS M6x1 x 16
SHCS M6x1 x 25
FLNUT M6x1
FLNUT M8x1.25
63
30

18
23
20
20
19(.)
5.5


75
36
36
42
43

8
5.5
83
46
46
42
42




Grease


Loctite 243
Grease


Grease
Loctite 243


Grease



Grease

Grease
Grease
Grease
Loctite 243
Loctite 601
Grease
Grease
BRAKES Front brake bleed connector
Rear brake bleed connector
Front brake caliper retaining screw
Front brake m/cyl reservoir retaining screw
Front brake master cyl reservoir cap screw
Front brake master cyl reservoir cap nut
Front brake disc fastening bolt
Front brake cable guide screw
Rear brake caliper retaining screw
Rear brake m/cyl reservoir retaining screw
Rear brake m/cyl to bracket retaining screw
Rear brake lever pin
Rear brake cable clamp screw
Rear brake cable guide wire screw
Rear brake cable guide wire nut
Rear brake disc fastening bolt
Rear brake pedal light switch screw
Rear brake pedal light switch nut
Rear brake pedal adjusting dowel nut
Rear brake torque stud screw

BHCS



SHCS



SHCS
SHCS

SHCS
SHCS






4
1
2
2
12
2
2
1
2
1
2
1
1
1
1
6
1
1
1
1 		SHCS M10xl.25 x 25
LHCS M6x1x 10
FHCS M4x0.7 x 45
NUT M4X0.7
SHCS M8x1.25 x 16
FHH M6x1 x 10
SPL
SPL
SHCS M8x1.25 x 20
FHH M6x1 x 10
FHH M6x1 x 16
SPL M10x1.5
FHH M5x0.8 x 16
FHH M5x0.8 x 16
FLNUT M5x0.8
SHCS M8x1.25 x 16
SPL M6x1 x 16
NUT M6x1
NUT M6x1
SHCS M8x1.25 x 25
43
9


25
10
4
4
25
10 (o)
43
29
5

5
25
5

2.3
Grease
Sequence1(UP)2.1


Loctite 243



Grease

Loctite 128455
Loctite 128455



Loctite 243



PLASTIC
Side panel lower screw
Side panel clamp retaining screw
Side panel to rear sub frame
Front mudguard retaining screw
Air scoop mounting screw
Front fairing screw
Fairing front shield
Fairing RH LH lower
Fairing RH LH lower
Fairing RH LH upper
Fairing RH LH upper
Windscreen to front fairing screw
Dashboard LH and RH panel screw
Instrument panel surrounds screw
Front turn signal housing mounting screw
Fairing front piece wind scoop screw
Fairing front piece grille screw
Fairing front piece grille screw nut
Fairing / coil bracket screw
Rear-view mirror fixing screw
License plate holder screw
License plate bracket nut
Rear hugger retaining screw
Upper rear fender to frame screw
Upper rear fender to frame screw
Lower rear fender to upper rear fender screw
SHCS
BHCS
















SHCS
SHCS
SHCS


SHCS

SHCS 		2
2
2
4
4
6
2
8
4
4
2
6
4
3
4
4
2
2
4
2
2
4
4
2
1 		HH M5x0.8 x 45
FHH M6x1x 10
SPL BHCS M6x1 x 16
SPL BHCS M6x1 x 20
#2PSTS M4x 12
BHCS M5 x0.8 X 20
SPL BHCS M6 x 1 x 20
BHCS M5 x 0.8 x 20
SPL BHCS M6 x 1 x 20
BHCS M5 x 0.8 x 20
LHCS M6 x 1 X 20
BHCS M5 x 0.8 x 20
BHCS M4x0.7 x 16
BHCS M4x0.7 x 16
#1PSTS M3x 6
BHCS M5 x 0.8 x 20
FHCS M4x0.7 x 30
NYLOK NUT M4x0.7
FHH M6x1 x 10
FHH M6x1 x 20
FHH M6x1 x 16
FLNUT M6x1
SPL BHCS M6x1 x 20
FHH M5x0.8 x 20
SHCS M6x1 x 20
FHH M5x0.8 x 20
4
6

3

1.5
1.5
1.5
1.5
1.5
1.5

5


1.5


9
3.5
9

3



Loctite 222
Loctite 243

Loctite 243


















Loctite 243



TANK
Fuel pump to tank closure nut
Tank hold down strap brkt to tank screw
Fuel tank drain screw
Fuel cap plug retaining screw
Fuel cap lock detent spring screw
Tank hinge to frame screw
Tank rubber pad nut
Tank cover to tank screw
Fuel tank lock to cap screw
Fuel tank flange to inner neck screw
Fuel tank lock assy to tank cap screw





BHCS




3
2
1
5
1
2
4
2
2
1
1 		SPL NUT M6x1
SPL NUT M6x1
SPL M10xl.25 x 10
SHCS M5x0.8 x 10
#1PS M3x0.5 x 5
FHH M6x1 x 10
FLNUT M6x1
SPL BHCS M6x1 x 16
#1PS M4x0.7 x 14
SHCS M5x0.8 x 15
#1PS M4x0.7 x 6
8

10
5

9
8
1.5


Loctite 577

HAND CONTROL
Handlebar retaining screw
LH switch screws
RH switch screws
Bar end / Counterweight screw
Control lever cap screw
Twist throttle body to bar screw
Twist throttle cap to body screw
Rising handle to footpeg support screw

SHCS
SHCS

BHCS
BHCS
SHCS 		4
2
2
2
4
2
2
1 		SHCS M8x1.25 x 25
#2PS M5x0.8 x 25
#2PS M5x0.8 x 45
LHCS M8x1.25 x 30
SHCS M6x1 x 20
FHH M6x1 x 20
#2PS M4x0.7 x 10
SPL M8x1.25
24(.)
3

23
9


20



Loctite 222
FOOT CONTROL
Gear change lever pivot pin
Shift rod rod end RH nut
Shift rod rod end LH nut
Gear change shaft lever retaining screw
Shift rod rod end retaining screw
Shift rod rod end retaining screw nut
Footrest rubber to footpeg screw
Front & rear footrest support retaining screw
Front & rear footrest support retaining screw
Front footrest heel guard retaining screw



SHCS
SHCS

FHCS


BHCS 		1
1
1
1
2
2
8
7
1
4 		SPL M8x1.25
NUT M6x1
LH NUT M6x1
LHCS M6x1 x 20
LHCS M6x1 x 20
LNUT M6x1
#2PFHS M5x0.8 x 16
SHCS M8x1.25 x 25
SHCS M8x1.25 x 45
FHH M5x0.8 x 12
23


9



24
24
5
Loctite 243


Loctite 222



Loctite 243

Loctite 243
INSTRUMENTS
Rev counter to support screw
Odometer to support plate nut
LCD display mounting nut
Inst. bracket to intake runner casing screw
Instrument bracket to front sub frame screw
2
2
1
1
2		ACRN NUT M5x0.8 w/FW
ACRN NUT M5x0.8 w/FW
ACRN NUT M5x0.8 w/FW
SHCS M5x0.8 x 25
SPL SHCS M
5
5
5

LIGHTING
Headlamp support top retaining nut
Headlamp support bottom retaining screw
Inst surround center support post screw
Inst plastic tray to instrument bracket nut
Tail light lens screw
License plate light nut
Rear reflector retaining nut
Rear turn indicator screw
2
2
1
3
2
2
6
2		LNUT M6x1 w/ FW
SHCS M6x1 x 20
SHCS M5x0.8 x 10
FNUT M5x0.8
#2PSTS M4x 30
FLNUT M5x0.8 w/ FW
LNUT M4x0.7 w/ FW
BHCS M6x1 x 16
24

5
5
6
1.5
2
3.2


Loctite 222
FRAME MOUNTED
Rear handle/ taillight housing retain screw
Ignition key switch retaining nut
Air pressure sensor screw
LH sub frame bracket screw
LH sub frame bracket screw
LH sub frame bracket screw
Immobilizer control unit screw
Junction box on front LH subframe screw
Regulator mounting screw
Fuse holder plate screw
Coil bracket to frame screw
Coil to bracket screw
Coil to bracket nut
Seat lock lever screw
Seat latch mounting screw
Seat locking mechanisms cover screws
Underseat unused bracket screw
Underseat unused bracket nut
Lower Nonfango bracket to footpeg screw
Upper Nonfango bracket to frame screw
Seat lock ring nut
Power outlet ring nut
Round fairing stay screw
SHCS

SHCS
SHCS
SHCS
SHCS
SHCS

SHCS

SHCS





BHCS


BHCS 		4
2
2
3
2
1
1
2
2
2
2
4
4
2
2
2
1
1
2
4
1
1
2 		FHH M6x1 x 20
ACORN NUT M6x1
#2PPHS M4x0.7 x 20
FHH M6x1 x 16
FHH M6x1 x 20
FHH M6x1 x 25
FHH M6x1 x 20
BHCS M5x0.8 x 10
FHH M6x1 x 30
BHCS M5x0.8 x 16
FHH M6x1 x 10
SHCS M4x0.7 x 25
LNUT M4x0.7
#1PSTS M3x 6
FHH M6x1 x 16
FHH M6x1 x 16
FHH M5x0.8 x 16
FLNUT M5x0.8
BHCS M8x1.25 x 16
FHH M8x1.25 x 16
SPL NUT M22x1.5
SPL NUT M18x1
SHCS M6x1 x 35
9
9





2.3
9
1.8
9

3
2.5






1
2.5
Loctite 243
Loctite 222
BATTERY
Battery box to engine/frame screws
Battery cable to battery screws
Battery holding bracket bolt
ECU to battery box screw
ECU to battery box screw nut
Starter solenoid/fuse mount screw
Battery cables to starter solenoid nut
Fuse 7.5 A to battery box - accesssory
Battery ground to engine screw
SHCS
SHCS
SHCS
SHCS




HHCS		3
2
1
2
2
1
2
1
1 		FHH M6x1 x 20 w/ FW
#2PHH M6x1x 10
FHH M6x1 x 10
FHH M6x1 x 60
FLN M6x1w/ FW
BHCS M6x1 x 20 w/ HN FW
NUT M6x1 w/ FW
SHCS M6x1 x 10
SPL M8x1.25 x 10

6
9


4


13


Loctite 243
STANDS Center stand screw
Center stand screw nut
Center stand/ master cylinder screw
Side stand sensor retaining screw
Side stand to engine mounting screw
Side stand pivot nut
Side stand pivot screw
1
1
2
1
2
1
1		M10xl.25 x 230
NUT PREVAILING M10x1.25
SHCS M10x1.5 x 25
SPL M6x1 x 16
SHCS M10x1.5 x 25
NUT PREVAILING M10x1.25
SPL M10x1.25 x 30
43

43
10
43

24
Loctite 128455

Grease

Loctite 128455
ENGINE Cylinder head nut
Spark plug
Alternator rotor nut
Engine to frame mounting stud
Engine to frame mounting nut
Front sprocket stopper screw
Cam belt tensioner bolt
Cam position holder tool screw
Cam position adjuster screw
Horn retaining screw
Crank position sensor mounting screw
Starter motor screw





SHCS

BHCS		8
2
1
2
2
2
2
4
12
1
1
3 		FNUT M10x1.5
SPL M12x1.25 x 19
SPL M24x1
SPL M12x1.25 x 250
FNUT M12x1.25
FHH M5x0.8 x 16
SPL M
SS M5 x0.8 x 10 w/ FW
SHCS M5x0.8 x 16
SHCS M8x1.25 x 16
SHCS M6x1 x 20 LW
SHCS M6x1 x 30
15/30/51
20
270
60

6
26


24
10
10
Grease

Oil
Grease

Loctite 222



Loctite 243
Loctite 243
MAIN CASES
Main case screw
Main case screw
3
7		SHCS M8x1.25 x 75
SHCS M6x1 x 35
10
10

ENGINE COVERS
LH engine cover screw
LH engine cover screw
LH engine cover screw
RH engine cover screw
RH engine cover screw
RH engine cover screw
RH engine cover screw
Clutch cover bolts
Clutch cover bolts
Cam cover plate RH screw
Cam cover plate LH screw
Cam cover plate LH screw
Valve cover screw
Cam belt cover Horiz screw
Cam belt cover Mid screw
Cam belt cover Vert screw
Rocker pin coverplate RH screw
Front sprocket cover screw
LH crankcase inspection cover screws
2
9
2
1
1
1
5
2
2
8
7
1
16
3
3
3
10
2
2 		SHCS M6x1 x 20
SHCS M6x1 x 25
SHCS M6x1 x 30 w/ FW
SHCS M6x1 x 70
SHCS M6x1 x 65
SHCS M6x1 x 35
SHCS M6x1 x 25
SHCS M6x1 x 20
SHCS M6x1 x 70
SHCS M6x1 x 16
SHCS M6x1 x 16
SHCS M6x1 x 25
SHCS M6x1 x 16
SHCS M6x1 x 30
SHCS M6x1 x 25
SHCS M6x1 x 16
SHCS M6x1 x 16
SHCS M6x1 x 12
FHCS M6x1 x 15
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10

10
10
10


AIRBOX
Airbox runner case screw
Airbox runner case screw
Air box to frame screw
Airbox snorkel clip screw
Air scoop casing to frame screw
Air scoop casing to frame nut


SHCS

SHCS
FLNUT		5
1
1
6
2
2		SHCS M5x0.8 x 20
SHCS M5x0.8 x 25 w/ FW
FHH M6x1 x 20
BHCS M5x0.8 x 12
FHHS M8 x 1.25 x 80
FNUT M8 x 1.25
5
5
9
3

CLUTCH
Clutch hub nut
Clutch basket screw
Clutch spring retaining screw
Clutch m/cyl. reservoir brckt mounting screw
Clutch master cyl. reservoir to bracket screw
Clutch master cyl. reservoir to bracket nut
Clutch slave cyl. to engine screw
Clutch bleed connector



BHCS		1
8
6
1
1
1
3
1		SPL M20x1
HHCS M8x1.25 x 20
SHCS M5x0.8 x 20
LHCS M6x1 x 10
SPL M5x0.8 x 10
FNUT M5x0.8
SCHS M6x1 x 16
SPL
190
35
5
5
9 (.)
5
10
4
Grease
Locktite 510
Grease

Sequence1(UP)-2-1
FUEL
Intake manifold to engine nut
Throttle body intake stack spring screw
Throttle body steel bracket screw
Throttle body aluminum bracket screw
Throttle body belcrank nut
Throttle body butterfly linkage nut
Throttle body idle stop screw
TPS mounting screw
Fast idle cable holding screw
Fast idle position lock screw
Injector hold down screw
Throttle cable slack adjuster nut
Fast idle cable slack adjuster nut
Throttle body balance port screw
Throttle body balance port screw - repl. for removed charcoal canister hoses

BHCS
BHCS

FLNUT



SHCS
SHCS
BHCS


SHCS 		8
4
4
4
1
1
1
2
1
1
4
1
1
2
2
FNUT PREVAILING M6x1
#2PHS M5x0.8 x 6
T20 M5x0.8 x 16 w/ FW
FHCS M
SPL FLNUT M8x1.25
NUT M5x0.8
HHCS M5x0.8 x 20
#2PHHS M4x0.7 x 16 w/ LW
SHHS M4x0.7 x 6
SHS M4x0.7x6 w/wave washer
T20 M4x0.7 x 10
NUT M6x1
NUT M6x1
SS M5x0.8 x 6 w/ Soft FW
SHCS M5x0.8 x 6 w/ Soft FW

1.6
1.5










5
5

EXHAUST
Exhaust pipe joint clamp screw
Exhaust silencer mount to footpeg (Nonfango) support screw
Exhaust silencer mount to footpeg (Nonfango) support screw
Exhaust pipe to head fixing nut
Exhaust CO port

SHCS

SHCS		1
1

1

6
2		SHCS M8x1.25 x 25
LHCS M8x1.25 x 30

LHCS M8x1.25 x 40

FNUT M6x1PREVAILING
SPL
23
24



10
25

COOLANT
Coolant pump cover drain screw
Fan assy mounting screw
Coolant outlet flange screw
Coolant outlet flange drain screw
Water pump cover screw
Water pump cover screw
Horiz cyl temp sensor housing screw
Vert cyl temp sensor housing screw
Coolant reservoir tank screw

SHCS






BHCS 		1
3
6
2
4
1
3
3
4		SPL SHCS M10xl.25 x 9
FHH M6x1 x 10
SHCS M6x1 x 16
SHCS M6x1 x 10 w/ CU GASK
SHCS M6x1 x 18
SHCS M6x1 x 25
SHCS M6x1 x 40
SHCS M6x1 x 30
SHCS M6x1 x 20
18


10
10
10
10
10
9

OIL
Oil cooler mounting screw
Oil cooler mounting screw
Rocker oil coverplate LH screw
Rocker oil inlet coverplate LH screw
Rocker oil inlet coverplate LH Hor cyl screw
Oil line vert cyl clamp screw
Oil drain plug
Oil fill plug
Oil filter
Oil screen screw
Oil screen cover screw
Oil pipe union on cooler with twin seals
Oil pipe union on casing with twin seals
Oil breather cap
Oil breather tank screw
Oil breather tank screw














BHCS
BHCS 		1
1
7
2
1
1
1
1
1
1
1
2
2
1
2
1 		SHCS M6x1 x 25
SPL M6x1 x 12
SHCS M6x1 x 16
SHCS M6x1 x 25
SPL M6x1 x 16
SHCS M6x1 x 16
SPL M22x1.5
SPL M21x1.5
SPL M16x1.5
SPL M22x1.5
SPL M32x1.5


SPL M40x1.75 x 10
FHH M6x1 x 10
FHH M6x1 x 16
9
9
10
10
10
10
42

11
42
42


40
6
6


FASTENER COUNT
634
 not done/not verified
 bought/verified with manual

LEGEND:

SHCS Socket head cap screw
LHCS Low head cap screw
BHCS Button head cap screw
FNUT Flanged nut
FLNUT Flanged locking nut (nylok)
FW Flat washer
FHH Flanged hex head screw
#2PFHS #2 Phillips flat head screw
#1PFHS #1 Phillips flat head screw
SSS Socket set screw
LNUT Lock nut prevailing torque
#2PPHS #2 Phillips pan head screw
SS Slotted screw
#1PSTS #1 Phillips self tapping screw

Fasteners that are exposed to the weather and can be replaced with Stainless Steel
Some important fasteners are also included and torque values listed for ease of access
Ducati torques and notes have been followed, there are errors in the manual so I have changed edited those to a reasonable value
www.boltdepot.com and www.metricspecialties.com are two locations that stock metric SS fasteners that were used here in US

Retrieved from "http://www.ducatiwiki.net/index.php?title=Torque_Specifications_And_Fasteners"
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